2017年12月24日星期日

Spindle taper, you should know when choosing a universal milling machine!

When choosing a universal milling machine, three of the most important machine parameters must be carefully confirmed, including the spindle taper, the worktable size and the worktable travel. Because these three parameters directly determine whether the milling machine you buy can meet the needs of your use. But for the parameters of the spindle taper, many people, especially those who have just entered the machine tool industry, will feel more strange. Now let's just analyze it.
First of all we have to understand what is taper. By definition, taper refers to the ratio of the diameter of the underside of the cone to the height of the cone; in the case of a truncated cone, the ratio of the diameter difference of the upper and lower circles to the height of the truncated cone.
People who are engaged in machine tool industry often talk about NT40, R8, ISO40, ISO50 and other words when talking about machine tools. Yes, these are the taper of the spindle of a machine tool. There are so many different expressions, because the taper standards used by different machine tools are different, so the way of naming is different. In practice, there are many kinds of specifications for machine tool taper, and specifications are varied. Here we cannot elaborate one by one. If interested, you can access a standard data. Now let's talk about common taper standards.
The common taper of all kinds of machine tool products: Morse taper (MT), R8, ISO (7:24), BT30, BT40, BT50 and so on. The taper of the machine tool under a specific standard is determined mainly according to the function and performance of the machine tool.
The Morse taper was invented in nineteenth Century by an American mechanic Stephen A. Morse to solve the problem of the clamping of the twist drill. It was later popularized as a American Standard and gradually developed into one of the global standards. The taper has seven models with 0, 1, 2, 3, 4, 5, 6. The taper value has a certain change. The taper is also divided into a long cone and a short cone. The long cone is used in the spindle hole of the active machine tool, and the short cone is used for the machine tool accessories. The taper is mainly used in drilling machine and lathe. Because of the long length of the taper and the good orientation of the axis, it is very suitable for the use of bore holes and reaming holes.
ISO (7:24) is an international standard. Although the guide length is shorter, but the taper hole area is large, very suitable for milling. So it is widely used in milling machines, such as universal milling machine, vertical milling machine and so on. When buying universal milling machines, usually according to the power of the milling machine to choose a different cone, such as ISO30, ISO40, ISO50 milling machine. Small power milling machines need to be equipped with smaller tapered bore, while larger power milling machines are equipped with larger tapered bore.
BT is a Japanese standard, with a taper at 7:24. BT40 and BT50 are mostly used on CNC machine tools. Because the CNC machine tool products need to achieve automatic tool change, so the spindle taper is required to be accurate and easier to fall off when the knife is changed. The BT taper can be considered to be produced by removing the tail on the basis of the ISO taper. It is more convenient and quicker when changing the knife.
When the metal processing universal milling machine is finished, the taper of the spindle can not be changed easily. Therefore, only to determine the use of demand, and then use the demand to determine the need for milling spindle taper, as an important reference to buy milling machine, which is the right approach.

2017年12月21日星期四

Christmas is coming!

DXMC send the best wishes to all the customers and partners. Merry Christmas!
We are doing a Christmas sales promotion. Friends who are planning to buy 
universal milling machines and milling machine equipment in the near future do not miss it! https://www.cndxmc.com/

2017年12月15日星期五

5 tips for purchasing universal milling machines!

Many users do not know how to choose the universal milling machine they need correctly. Today we will talk about how to choose to the suitable milling machine. Before choosing, the following factors need to be considered:
1. Uses and functions
2. Using field
3. Budget
4 .Production
5. Development
Let's analyze these factors one by one.
1. Uses and functions
There are many types of milling machines, such as vertical milling machine, horizontal milling machine, bed type milling machine, profiling milling machine, universal milling machine, drilling and milling machine, CNC milling machine, gantry milling machine, etc.. Different milling machines have different uses.
For example, a metal processing vertical milling machine is suitable for machining flat, keyway, dovetail groove, bevel and some irregular workpieces, because its spindle is perpendicular to the worktable. Vertical mill machine is widely used in manufacturing factories, mines, workpiece processing and other fields.
Horizontal milling machine is also suitable for factories and professional businesses. Its spindle is horizontal, suitable for machining the side of the workpiece, as well as the use of horizontal milling cutter milling straight slot.
Profiling milling machines are designed primarily for the complex workpiece and special-shaped workpiece, so they can work on workpieces that can not be machined by conventional milling machines. These machines are usually based on the workpiece to be selected.
Universal milling machines usually have vertical milling and horizontal milling two functions, and universal milling head can rotate 360°. It can be suitable for a variety of processing occasions, more flexible and convenient.
2. Using field
Some clients use limited space for machines. In selecting the milling machine, whether the size of the machine and the future maintenance is convenient should also be considered. If the workshop is very small, or in the ship, family basement and other places to use, it will bring some trouble to the installation, use and debugging. When the machine tool is used normally, the space occupation is small, but the space needed for installation and maintenance is very large. Therefore, the customer must communicate with the universal milling machine tool manufacturer, and more consultation before purchase.
3. Budget
Budget is also considered when purchasing equipment. Some enterprises will consider buying some high-end machine tools because of sufficient funds. And some companies with insufficient budget can choose some medium and low grade machine tools according to their own product requirements, and the quality of machine tools produced by these small and medium-sized manufacturers can meet the needs. The management cost of large enterprises is three to five times that of small and micro enterprises. The management cost of small and medium-sized manufacturers is not high, so the machine will be more cost-effective than some large enterprises.
4. Production
Product output is a very important factor to consider when selecting machine tools. If you need to process a large amount of workpiece, you must choose a higher degree of automation, good quality mill machine. In addition, whether the after-sales service is perfect also need to consider.
Although the milling machine with higher automation degree has higher price, it is three to five times more efficient than ordinary machine tools in use. Because of the high output, the equipment will be used for a long time. Ordinary machine tools can be used continuously for 16 hours, and some high-quality equipment can be used continuously for 20 hours or even 24 hours.
5. Development
Short term use and long term use are often considered when purchasing machine equipment. Some enterprises only purchase equipment for a batch of orders, and they will sell machines after processing. In this case, special machine tools and single function machine tools are usually chosen. If there is a long-term use plan, it is necessary to consider the stability of the equipment and the comprehensiveness of the function.
Through the comprehensive evaluation of the above points, DXMC believes that it can provide you with a lot of valuable reference to purchase universal milling machine equipment, so that your procurement can be more reasonable, more economical and more effective.