2017年5月9日星期二

Do you know the classification and difference of the knife handle?

#UniversalMillingMachine  #VerticalMillingMachine
The knife handle of the different milling machines is also different. Universal milling machines generally use the knife handle cone taper of 7:24.
First, the taper 7:24 general handle holders usually have five kinds of standards and specifications:
NT (traditional) (referred to as NT or ST)
DIN 69871 (German standard) (referred to as JT, DIN, DAT or DV)
IS0 7388/1 (International Standard) (referred to as IV or IT)
MAS BT (Japanese Standard) (BT)
ANSI / ASME (American Standard) (CAT)
NT-type tool holder German standard for the DIN 2080, is a universal milling machine through the rod will pull the knife handle, the domestic also known as ST;
The other four kinds of shanks are in the processing center through the handle of the tail of the pull the knife to tighten the handle. At present, the largest domestic use is DIN 69871 type (JT) and MAS BT type two kinds of knife handle. DIN type 69871 handle can be installed in the DIN type 69871 and ANSI/ASME taper of spindle of milling machines, IS0 7388/1 handle can be installed in the DIN type 69871, IS0 7388/1 and ANSI/ASME on a machine tool spindle taper. So in general terms, the IS0 7388/1 is the best.
Pull nails have three key parameters: θ angle, length l and thread G.
There are several cases about the angle of the shank:
1, MAS BT (Japanese standard) knife handle pull angle θ has 45 degrees, 60 degrees and 90 degrees of points, commonly used is 45 degrees and 60 degrees;
2, DIN 69871 knife handle nails (usually referred to as DIN 69872 - 40/50) θ angle is only a kind of 75 degrees;
3, IS0 7388/1 knife handle pull nails (usually called IS0 7388/2 - 40/50) θ angle of 45 degrees and 75 degrees;
4, ANSI/ASME (American Standard) knife handle pull angle θ 45 degrees, 60 degrees and 90 degrees.
For the thread G of the tool holder, except for ANSI / ASME (American standard), there are British thread standards for the handle screw, and the other three are made of metric threads. The 40 # handle is usually used M16 thread, 50 # knife Handle nails are usually used with M24 threads.
7:24 of the knife handle are:
JT series shank (ISO, German DIN standard, China GB standard)
BT series handle (Japan MAS standard)
JT-WA series handle (Germany VDI standard)
JT-U series shank (American ANSI standard)
CAT Series Tool Holder (American ANSI Standard - Caterpillar)
ST series handle (China GB standard)
SK series handle (German DIN standard)
NT is just our popular name, there are metric, imperial division of the points.General Japan NT is divided into NT (U) and NT (m). DIN2080 is metric. China's ST standard is in accordance with DIN2080 standard, so ST that NT (m) and DIN2080 can be common.
JT standard number is: GB10944. It is made with reference to DIN69871 / 1, and ISO7388 / 2 is common. DIN69871 general German abbreviation: SK. Three standard parameters are generic. So some people called JT, ISO, DIN, SK. As for DV, DAT those names, it is some companies take the name, not standardized.
Only by clearly understanding these specifications and standards, we can for the milling machine or universal milling machine to choose the right knife handle.
References:
https://en.wikipedia.org/wiki/CNC_router

2017年5月8日星期一

Talk about the production process of universal milling machine

#UniversalMillingMachine #VerticalMillingMachine
Universal milling machine production needs to go through many steps and a number of tests, the following I will come to a detailed description.
First, the casting blank into the factory through the material inspection: (1) size inspection; (2) material inspection; (3) appearance inspection. Qualified before they can enter the processing link. Parts of the processing must be in accordance with the processing technology to produce, to ensure that each component can be qualified to enter the assembly shop.
Then, scraping. It is very important to scratch the parts, scraping a good decision to determine a machine tool accuracy, feel, durability and so on. When we produce a universal milling machine, we need to ensure that there are 8-12 points per square inch for scraping parts. This milling machine is produced in the use of lubrication in order to be guaranteed.
To complete the above steps can enter the part of the link. In the installation to ensure that each component can be in place, every detail is very important. Such as bed loading, gear meshing, and transmission noise. If any one part of the problem, can not enter the machine together. The gear part of the universal milling machine is very complicated, only experienced technicians can be completed.
Machine tool can be qualified after the milling machine fit. When the milling machine is fit, the connection part of each part is the most important. This is also the most important part of the universal milling machine production. This is also on the universal milling machine production of the first few links is the basis for accurate judgments.
Once the milling machine has passed the preliminary inspection, it will enter the paint shop.
After painting can enter the machine state, which is a business in the production of universal milling machine is the details of the link, including a variety of inspection steps. Machine hardness inspection, hardness to reach 38-48; precision inspection and so on.
Any one of the details of materials should be elegant. And even cooling pipes must be strict requirements, cooling pipe inside the steel wire to be durable, not aging.
Universal milling machine production process is basically completed, we ushered in the customers inspection. Through field testing, the customers presented several details. We seized the time for the rectification, the customers are very satisfied with our products.
Before leaving the factory inspection.
Packaging delivery.(As the pictures show)
Through the strict norms of the production process to produce products in order to obtain market recognition. So that customer satisfaction is our greatest satisfaction.
References:

2017年5月7日星期日

Will the universal milling machine be eliminated?

#UniversalMillingMachine  #VerticalMillingMachine
Here are some of my friends' questions on social media, I summarize here.
Friend asked: Do you think universal milling machine will be eliminated?
Answer: Yes, a product will not be eliminated first look at this product is not there are market demand. If a product has no market demand, then this product will certainly be eliminated.
Friend asked: If the universal milling machine was eliminated, then the manufacturers of these products do not collapse?
Answer: No. For any one product is not just a milling machine, enterprises according to market changes to change the product structure or performance to meet market demand. In addition, companies will continue to take the initiative to transform the product, so that products continue to upgrade to guide the development of the market.
Friend asked: According to your judgment, do you think the development of universal milling machine will continue for many years?
Answer: I'm sorry, I can not answer this question. A development of things will always go through a historical process. Like human life, God created mankind, but the length of each person's life is not the same, there are external factors also have their own problems. Like some countries and regions, the average life of about 50 years old, and some countries the average life expectancy can reach 70-80 years old. I think the product will be the same reason. Human beings will not perish for so long because mankind is evolving. I think a product can only continue to develop innovation will have lasting vitality.
Many products are not necessarily competing with the peer caused the product out, there may be the development of other industries to obliterate the product. For example, the development of digital cameras caused the film market has shrunk dramatically, and now the digital camera because of the development of smart phones caused by the market has become precarious.
Friend asked: Will you have a universal milling machine development?
Answer: Yes. Our company from 1999 to develop the first universal milling machine, we every year according to customer requirements and market demand for the development of new products. At present, with the development of industrial 4.0, automation, intelligent degree is getting higher and higher. The machine can replace people's work and will work with humans.
Friend asked: Do you say that the future machines will replace mankind?
Answer: This question can not answer. My personal point of view is not. If the machines are replaced by people, then what should man do? I have to work tomorrow, next time we chat again.We are currently seeking excellent engineers to cooperate to help us develop better products. Cooperation and win-win is our philosophy. Starting from the universal milling machine, we discussed other issues. Thank you for your concern.
Notes: May 6, 2017, at 1 am.

2017年5月3日星期三

Why do you need to scraping when producing universal milling machines?

In the process of producing universal milling machine, scraping is essential,but why? Scraping need to use a small scraper or with a circular fine scraper, knife marks about 4mm, the average research point every 25mm*25mm should be 8-15 points, commonly used in inspection tools, precision rails and close contact with the tool surface scraping.
Scraping effect: First, for the beautiful; Second, there is the function of the accumulation of lubricants. Common patterns are: oblique pattern, Yan-shaped pattern and fish scales and so on. In addition, by observing the integrity and disappearance of the original pattern to determine the degree of wear after the plane work.
In the production of universal milling machine, we need to scratch the rail surface treatment. Mentioned above the scraping with the role of oil storage, which can reduce the friction when the machine table movement. Now many milling machine manufacturers, in order to save time using a large number of polishing machine to reduce the time to scraping. From the appearance of looking at the top like scraping out, but the use of polishing machine processing from the universal milling machine accuracy and service life is much smaller than the manual processing out of the machine tools.
The role of scraper: scraper is scraping the use of tools for workers, the workpiece for processing. Red lead powder role: the red lead powder evenly coated on the scraping of the workpiece surface, and use it with the plane back and forth pull, and then observe whether the points evenly scraping, and every 25mm*25mm scraping out how many points.In the process of producing universal milling machines, scraping is essential and needs to be given enough attention.

References:
https://en.wikipedia.org/wiki/Lead(II,IV)_oxide